Case Studies

Unicast W1Z1 hammers Ceramic inserts increase durability and double wear life of clinker hammers Unicast Wear Parts
Ceramic inserts increase durability and double wear life of clinker hammers

Unicast applied a new technology to the challenge of increasing the wear life of clinker hammers at a Mexico cement plant

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Unicast fabricated blow bars TiC inserts improve crusher blow bar wear life by over 100% Unicast Wear Parts
TiC inserts improve crusher blow bar wear life by over 100%

Unicast’s titanium carbide inserts more than double the lifespan of blow bars at a Mexican cement plant

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Unicast reinforced crusher blow bar Crusher blow bars with 60 mm TiC inserts last 3.5 times longer than blow bars without them Unicast Wear Parts
Crusher blow bars with 60 mm TiC inserts last 3.5 times longer than blow bars without them

Unicast’s manganese steel alloy and titanium carbide inserts team up to reduce crusher blow bar replacement at a Colombian limestone crushing operation

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Unicast TiC Grizzly Bars Grizzly Bar with 80 mm TiC Inserts Last 3.75 Times as Long as OEM Bar Unicast Wear Parts
Grizzly Bar with 80 mm TiC Inserts Last 3.75 Times as Long as OEM Bar

Unicast’s tough titanium carbide-enforced grizzly bar results in impressive replacement cost savings.

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Clinker hammer wear after 60 mm TiC Hammers Offer Outstanding 300% Wear Life Improvement at Cement Plant Unicast Wear Parts
60 mm TiC Hammers Offer Outstanding 300% Wear Life Improvement at Cement Plant

Unicast’s TiC inserts for a limestone crusher’s hammers significantly reduce abrasion

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Unicast TiC Hammer Study 40 mm TiC Hammers Last 2.5 Times Longer Than Hammers Without TiC Inserts Unicast Wear Parts
40 mm TiC Hammers Last 2.5 Times Longer Than Hammers Without TiC Inserts

Unicast’s innovative titanium carbide hammer inserts result in less frequent hammer replacements in Clinker Cooler and significant cost savings.

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Titanium carbide tipped grizzly panel Grizzly Panel TiC Tips Deliver Staggering 89% Reduction in Parts Costs Over 10 Months Unicast Wear Parts
Grizzly Panel TiC Tips Deliver Staggering 89% Reduction in Parts Costs Over 10 Months

Unicast’s replaceable TiC tips bolt on to a grizzly panel’s high-wear zone and significantly mitigate wear on the grizzly panel body.

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Titanium Carbide Reinforced Alloy Plates Jaw Plate Wear Life Increase from 3.5 to 30 Days Unicast Wear Parts
Jaw Plate Wear Life Increase from 3.5 to 30 Days

Unicast supplies mine with Titanium Carbide jaw crusher wear parts to combat extremely hard and abrasive material.

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Titanium Carbide Blow Bars Unicast TiC Blow Bars Deliver 94% Increase in Runtime Unicast Wear Parts
TiC Blow Bars Deliver 94% Increase in Runtime

Unicast’s innovative use of titanium carbide inserts nearly double wear life of impactors/blow bars for significant cost savings.

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